A test mark „DLG-APPROVED for individual criteria“ is awarded for agricultural products which have successfully fulfilled a scope-reduced usability testing conducted by DLG according to independent and recognized evaluation criteria. The test is intended to highlight particular innovations and key criteria of the test object. The test may contain criteria from the DLG test scope for overall tests, or focus on other valuedetermining characteristics and properties of the test subject. The minimum requirements, test conditions and procedures as well as the evaluation bases of the test results will be specified in consultation with an expert group of DLG. They correspond to the recognized rules of technology, as well as scientific and agricultural knowledge and requirements. The successful testing is concluded with the publication of a test report, as well as the awarding of the test mark which is valid for five years from the date of awarding.
The ammonia resistance test was performed as a laboratory test according to the patented DLG test standard. This test is intended to determine the suitability of equipment for animal living areas to withstand the impacts of animal environments. The cleaning distance test assesses the suitability for cleaning animal living areas. Other criteria were not tested. As of 2017 the luminaires will be operated in the test chamber both passively (without power supply) as well as actively according to a determined test program.
The LED light “PLANOX TUBE Farm” has successfully completed the DLG test for ammonia resistance and cleaning distance. According to this result, it can be assumed that these luminaires are resistant to the typical environmental conditions of animal living areas and that no accelerated reduction of the product lifetime will occur.
In addition, the LED light “PLANOX TUBE Farm” has operated actively in the chamber for the entirety of the test. No product damage was observed here. Furthermore, the cleaning distance is regarded as suitable for the cleaning of animal houses.
|Resistance to ammonia of the luminaire housing|
|Minimum distance with flat spray nozzel: 5 cm||+ +|
|Ingress of water into the housing without damages: No||+|
|Resistance to ammonia|
|Ingress of water into the housing without damages|
|no/yes||+ / –|
|5 cm||+ +|
|25 cm||– –|
Description and Technical Data
The tested LED light “PLANOX TUBE Farm” is suitable for any usage in animal housing surroundings. The “PLANOX TUBE Farm” is also suitable for use in areas where an increased amount of ammonia and dust needs to be expected. Depending on the application, both borosilicate glass (special model) and PMMA are available as housing or diffuser material.
Resistance to ammonia
The ammonia resistance of the LED light “PLANOX TUBE Farm” was determined by a laboratory test with two luminaires according to the patented DLG test standard for agricultural use. The laboratory test is designed to replicate the conditions of a usage period of about 10 years exposure to animal living areas.
For assessing the ammonia resistance, each luminaire was examined visually, gravimetrically and the plastic parts additionally through measurement of the hardness (Shore D) before and after the climate testing. Since 2017, luminaires have additionally been following a cycle of operation predefined by DLG (3 hours on, 1 hour off) in order to eveluate any thermal impacts caused by switch-on and -off procedures during ammonia fumigation.
In order to avoid overheating (> 70 °C), the luminaires could be operated at a reduced power level during the testing period.
During test bench examinations of the mechanical resistance to high-pressure cleaners, the minimum cleaning distance was determined. The minimum cleaning distance is defined as the distance between nozzle and surface when no damages can be observed at the housing surface. The test was conducted under the conditions presented in table 3.
|Line pressure||~150 bar|
|Water||cold, approx. 1,000 l/h, no detergents|
|Nozzle type||Flat spray nozzle, 25°|
|Exposition time||1 minute|
|Distance||250 mm, 200 mm, 150 mm, 100 mm, 50 mm|
For all test procedures, the LED light “PLANOX TUBE Farm” with PMMA housing material in length of 685 mm and 1,530 mm has been used. After the tests, the luminaires underwent visual examination to a reference sample that was identical in construction.
Resistance to ammonia
The comparative visual examination after the ammonia exposure has shown minor discolorations at the luminaire housing and LED battens. However, no negative impact on the luminaire performance needs to be expected.
During the test, the tube light appeared to be sufficiently gas-tight. Nevertheless it cannot be ruled out, that a limited ammount of ammonium compounds could enter the luminaire housing. Again, no negative impact on the luminaire performance needs to be expected.
The defects are rated as insignificant. The examination of the manufacturer’s mounting parts didn’t also show any defects.
Weight comparisions before and after the ammonia fumigation have not shown any measurable increases or decreases in weight.
During the hardness test (Shore D) no measurable changes were observed. All determined changes were within the measurement incertainty.
Based on the results of these tested parameters, the luminaire is evaluated as resistant to ammonia.
Even at a cleaning distance of only 50 mm, no damages to the luminaire could be observed.
At no time a water ingress into the luminaires was noticed.
In order to avoid damage to the luminaires during cleaning reliably, according to the manufacturer’s specifications a minimum cleaning distance of 10 cm should always be ensured.
No defects were observed. All luminaires worked after the conducted tests.
The results show that the LED light “PLANOX TUBE Farm” fulfills the testing requirements for ammonia resistance and cleaning distance (evaluation “¡” or better) and thus receives the test mark DLG-Approved. It can be expected that the luminaire is resistant to ammonical air in animal living areas and that no accele-rated reduction of the product lifetime occurs.
A cleaning distance at 5 cm is possible for that type of luminaire. It is rated to hold a distance of at least 10 cm.
The LED light “PLANOX TUBE Farm” was operated both passively and actively during the ammonia fumigation in the test chamber and passed both tests successfully. Other critera have not been assessed.
RZB Rudolf Zimmermann, Bamberg GmbH
DLG TestService GmbH, Gross-Umstadt location
The tests are conducted on behalf of DLG e.V.
DLG test framework
DLG-Approved Test “Ammonia resistance”
(current as of 07/2018)
Head of Department
Dr. Ulrich Rubenschuh
Dipl-Ing (FH) Tommy Pfeifer *