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A test mark “DLG-APPROVED for individual criteria” is awarded for agricultural products which have successfully fulfilled a scope-reduced usability testing conducted by DLG according to independent and recognised evaluation criteria. The test is intended to highlight particular innovations and key criteria of the test object. The test may contain criteria from the DLG test scope for overall tests, or focus on other value-determining characteristics and properties of the test subject. The minimum requirements, test conditions and procedures as well as the valuation bases of the test results will be specified in consultation with an expert group of DLG. They correspond to the recognized rules of technology, as well as scientific and agricultural knowledge and requirements. The successful testing is concluded with the publication of a test report, as well as the awarding of the test mark which is valid for five years from the date of awarding.
The DLG-APPROVED test „Ammonia resistance“ includes technical examinations in the laboratory and in the NH3 test chamber of the DLG Test Center Technology and Farm Inputs in Gross-Umstadt. Brand-new samples of all materials used were tested. The testing was based on the DLG test specification for the study of ammonia resistance, version 2.0/2012. Other criteria were not tested.
The brand-new materials are tested regarding their ammonia resistance according to DLG-APPROVED test methods. The tested materials have met the requirements regarding the examined criteria.
|TG PC series||empty housing||resistant||+|
|DMS||double membrane spout||resistant||+|
|DMS/sw||double membrane spout||resistant||+|
Empty housing Series TG PC with accessories
The materials tested here are components of the empty housing of the TG PC series (TG PC 88 to TG PC 3023). The empty case is also used in animal houses and can thus be exposed to elevated levels of ammonia in the housing environment.
|Empty housing series TG PC|
|Empty housing series TG PC||690 V|
|Length||84 – 302 mm|
|Width||82 – 232 mm|
|Height||55 – 110 mm|
|Partitioning units||Dimensions (L x W x H)|
|SNI||stepped nipple||Ø 30 x 20 mm|
|AST||attachment spout||Ø 30 x 23 mm|
|BST||ventilation spout||Ø 25,5 x 13 mm|
|DMS||double membrane spout||Ø 25,5 x 14 mm|
|DMS/sw||double membrane spout||Ø 30 x 15 mm|
|insulating plug||Ø 14 x 5 mm|
Resistance to ammonia
The ammonia resistance of the materials was determined by a laboratory testing according to the DLG test standard for agricultural use. With the DLG laboratory test for NH3 resistance, it is possible to determine the ability of the test sample to withstand the effects of animal house air over a usage period of at least 20 years. The test was carried out in a gassing chamber under the following climate conditions:
|Test duration||1500 h|
|Air temperature||70 °C|
|Relative humidity||70 %|
|Ammonia concentration||750 ppm|
For assessing the NH3 resistance, the test samples were examined visually, gravimetrically and through a measurement of the material thickness before and after the climate testing.
The measurement of shore hardness only yielded relevant and tangible results for the accessory parts. The materials were tested on the basis of at least two samples.
Resistance to ammonia
The transparent cover showed visual deviations during the test: it lost its shiny appearance through the NH3 exposure. The surface became dull and appeared fogged. However, this does not restrict its functionality as long as there is no need for an optically flawless surface. The cover is therefore only classified as having a limited resistance. However, the acceleration of the test is very high, to be able to give a statement about an application period which is as long as possible.
Because the deviations do not affect the functionality of the component, and a significantly lower ammonia exposure occurs in practice, the overall empty enclosure can still be fundamentally assessed as suitable. All other variations of the measured parameters were within the measurement uncertainty or the evaluation thresholds. Thus, it can be assumed that the materials are able to sufficiently withstand a NH3-containing atmosphere, as it would be the case for exhaust air in pig houses for example.
|Box grey with screw||no change||0.1 %||3.1 %||beständig|
|Box white with screw||no change||0.1 %||< 3.0 %||resistant|
|Deckel grau mit Dichtung||no change||0.1 %||3.0 %||beständig|
|Cover white with seal||no change||0.1 %||< 3.0 %||resistant|
|Cover transparent||dull finish, fogged||0.3 %||< 0.1 %||conditionally resistant|
|Empty housing series TG PC||resistant|
|Accessories||Visual assessment||Weight||Shore hardness||Evaluation|
|SNI||stepped nipple||no change||< 3.0 %||< 5.0 %||resistant|
|AST||attachment spout||no change||< 3.0 %||< 5.0 %||resistant|
|BST||ventilation spout||no change||< 3.0 %||< 5.0 %||resistant|
|DMS||double membrane spout||no change||< 3.0 %||< 5.0 %||resistant|
|DMS/sw||double membrane spout||no change||< 3.0 %||+ 6.5 %||resistant|
|insulating plug||no change||< 3.0 %||< 5.0 %||resistant|
The brand-new materials were tested regarding their ammonia resistance in the laboratory and in the NH3 test chamber at DLG in Gross-Umstadt according to DLG-APPROVED test methods. All tested materials have met the requirements regarding the examined criteria. Thus, the entire component is to be classified as resistant to ammonia-containing air.
DLG TestService GmbH, Gross-Umstadt location
The tests are conducted on behalf of DLG e.V.
DLG test framework
DLG test framework version 2.0/2012
Dipl.-Ing. Susanne Gäckler
Dipl.-Ing. agr. Iris Beckert*
Dipl.-Ing. (FH) Sander Schwick, M.Sc. *
Dipl.-Ing. (FH) Tommy Pfeifer